Gestión de mantenimiento para el área de producción de la industria Cabarvill: análisis y equilibrio de la carga de trabajo.

Abstract

The Ecuadorian industry Cabarvill located in the Middle of the World sector, is dedicated to the design, construction and assembly of metal structures in general. Cabarvill has a wide variety of equipment and machinery necessary to carry out all requested metal construction projects, providing comprehensive solutions through continuous technological and process innovation, achieving benefits for customers, workers and shareholders, with social responsibility and Respect for the enviroment. Cabarvill is made up of the following areas: 1. Technical department. 2. Workshop production 3. Quality 4. Transportation. The objective of this project is to carry out the maintenance management of the production area (workshop) in the Cabarvill industry. To achieve this objective, the taxonomy and criticality of the equipment is studied, the maintenance plan is carried out based on the Reliability Centered Maintenance (RCM) methodology and finally the balance analysis of the workload is carried out. The size of the production area is 80 (m²), it has approximately 80 teams, and there are 7 workers who collaborate in said area. To carry out the taxonomy or hierarchical classification of the equipment in the production area, the ISO 14224 standard will be applied. To determine the criticality of the equipment, a quantitative method will be used, which allows the equipment to be classified as critical, important and dispensable. To carry out the maintenance plan based on the RCM methodology in the production area, maintenance strategies (types and maintenance models) are studied in accordance with Standard EN 13306. In addition, the technical data of the equipment is considered to establish the maintenance activities that guarantee their availability. Finally, to carry out the analysis and balance of the workload of the production area, a schedule is drawn up that considers the following parameters: equipment, routines, frequency, man hours, number of workers, model and type of maintenance, and efficiency indicators of the Cabarville industry. With this project, students reinforce and apply in a practical way the knowledge obtained in the field of Safety and Industrial Maintenance.